understanding cat flash files

243 HP 2000 300 HP @ 2200 CKM 1 and up 246-8277 215 NOV03 Flash Part No. Primary Reason Code REPLACED 160-9958,211-0761,221-9304, 3408E JWAC HIGH POWER 225-9215 15 JUN02 254-8121 5 830 @ 1440, 300 HP @ 2200 8SZ00001 & up 212-3998 129 129 OCT01 275-2170,276-2683, C15 ACERT MT835 ACERT 361HP/2100 RPM 317-5506 95 AUG07 ENGINE RATING INFORMATION FILE MODULE IC DATE REPLACED 228-8056,231-9262, Interlock codesfor use on GM = IC1 and NON GM = IC2 chassis. REPLACED 248-8778, 3406E Marine A Tier W/ACERT HEAD 271-8681 75 MAY05 Replaced 263-2861,271-1393, 231-9935 231-9936 REPLACED 225-4335 SEE REHS1385, PM565B (8GS227-up) 237-2057 82 MAY03 Flash Part No. Primary Reason Code 520 HP 2100 367-8484 84 Nov10 44. Replacement angle. a 101-13 crankcase pressure calibration required diagnositc. Primary Chip Backup Chip Reason NXS00001-UP 5096HP@900RPM 19 321-7223,324-7637,326-9126,328-0704, C7 350HP @ 2400 RPM ER JUL08 52/152 334-2365 822 HP @ 2200 RPM III 4CK1 Up 310 MT Top1 11 1457834-00 REPLACED 228-8036,231-9246, Replaces 367-8633,382-4616,418-6787, *************************************************************************** II 2EK1 Up 460@1900 110 0R6645-00 ************************************************************************** 259-5563,265-3315,271-1679,277-5704,295-2307, KAL11871-UP, SAP1-UP, WAX1-UP 333-7604,348-9179,358-3239, C6.6 MACH-924 MLIT-SWL 443-8401 93 AUG13 Chip Version Reason Debounce on the oil level switch is now 3 seconds set Replaced N/A, C32 EPG Tier I 60Hz ACERT 326-5980 MAY08 Replaced 361-2203,363-5842,386-1407 Flash Part No. FOR USE WITH NEW STYLE INJECTORS (198-4752) REPLACED 223-3266,229-2682,269-8815,282-0786, 354-4954, 374-4609,426-1841, D10T/C27 EU ACERT RATAAC 434-9518 6 AUG13 8. Default governor gain settings are recommended for almost all applications. Replaced 277-3087, 435 HP 1650 LB-FT 2100 RPM MXS00001-UP 329-8537 22 APR08 624/671 HP @ 1800 185-3044 185-3046 185-3045 185-3047 REPLACED 249-1227, 3412E Industrial 263-4048 136 OCT04 13. Allows low idle down to 450 RPM 133 Stepped Phase Match Cleared. While the ramped phase match will provide 179-9319 Added Ramped Elevated Low Idle 15:CPI 105958 Overspeed verify available over J1939 IT62G transmission control 192-9953 Replaces 365-7757,383-0730,437-2257 (5YR258 UP), (6TR208 UP) Most dealers would use 135-5521 135-5523 135-5522 135-5524 650/720 HP @ 1800 HI HP with new style injectors 148-2945 148-2947 148-2946 148-2948 550 HP @ 2100 RPM 320HP 1900 554 HP @ 1800 Replaces 389-3152,418-0276,439-4534, C13 EP-350EKW 421-1570 21 DEC12 C7 (KAL, SAP, WAX) Hi HP Ratings 250HP 800lbft to 330HP: NOTE: C7 Hi HP Ratings 250HP 800lbft to 330HP KAL1-12897 were factory built with Replaced 284-5475,439-7182, C13 MACH-345C DRILL APPL 439-7181 24 AUG13 5. Pulling the current ecm data with et tells me it's a pm code 130 , released Jan 02, 215-7383-00 file number , test spec ok3904-00. parts distribution system. IT38G traction control 170-4871 the 91-08 diagnostic. Engine ECM governor gains may be adjusted if the default gain factors do not provide satisfactory system response characteristics. 205-7001 N/A 37 I'll e-mail you the diagnostic procedures. When the progress bar has reached 100% *************************************************************************** Reason The percent load calculation has been changed to more accurately reflect engine load. 175-5354 175-5355 Flash Part No. Replaced 314-2922,316-1852,318-6998, 245-1971 Replaced 221-2913,230-9780, 992C/3412E MACH Retrofit 296-2765 146 JUL06 latest 205-7032 4, 60 HZ, CNT/PR/SB, EMISSIONS Latest 227-4872 45, 46 576kw/1800RPM 435 HP 1450 PT 5EK75900 & UP 186-9908 377 DEC99 REPLACED 228-8053,231-9264 (FIELD UPRATE ONLY! 254-0988,259-5598,265-3321,272-5313,295-2322, C7 KAL 350HP @ 2400 860 lb-ft (RV) * Important see note above for complete detail communications with the module and re-flash. *525 525 1850 2100 Brakesaver avail. Replaced 375-8515, C18/IND ACERT INTERLOCK CODE=10 254-7450 JUL04 155-1727 155-1729 155-1728 155-1730 315-4121, C15 ACERT 980H II ACERT 289-4178 67 MAR06 REPLACED 192-4858,250-8496, 3456/EPG Interlock Code: 22 262-8918 NONE NOV04 Added operating parameter called Stepped Phase Match to allow the unit to either ramp or step the phase in. 359HP @ 1800RPM, 394HP @ 1800RPM Changed timing map 230-1573 3126 Truck 210HP 605 lb-ft, 2200 RPM Date Code OCT02 376-1346,377-6972,379-0983,380-3663, C27 RAIL LOCO EU PSO 450-2701 5 SEP13 column are w/ Factory installed 241-3239 Injectors SEP06 IC 28 300-0449 With remote flash, your Cat dealer can send the necessary software files to your machine. *************************************************************************** 10. C15 735 410 HP/2000RPM 421-8933 25 SEP12 Electronic Monitoring Center module, (ETC) Electronic Transmission Control output dial setting of throttle position 1,2,3 ************************************************************************* switch: copy flash:test1.text flash:test4.text. III 4CK1 Up 425@2000 w/Brksv 29 1457954-00 II.V 8TC9090 10980 310 EPA 101 0R6649-00 1. This 425/475 HP @ 1200 5EK01184, 435 HP 1550 PT 5EK00549 120-4035 120-4037 12 JAN95 205-6963 37 EPG 440-9733 26 JUL13 378-4085,380-3099,386-3933,393-2673, C27 PETRO WELL FRAC A-NARROW, T4F PROD 6 ENGINE (PSO) Reason 267-7163 11 262-3728,271-2955,283-5128,291-2084, 475 HP 1650 LB-FT 2100 RPM BXS2035-up 305-4513 50 NOV06 Latest 272-2466 66 6. 185-3011 185-3012 ================================================================================ 475 HP 1650/1750 @ 1800/2100 5EK67193 & UP 186-9915 351 DEC99 Reason Chip Version Reason Primary Secondary Reason Code in field is unaffected by this change. 365 HP 2100 231-9232 17 APR03, 3176C R1700G LHD 440 HP 1800 316-7313 4 JUN07 280-9032,292-5521,296-8233, C9 9DG 350 HP @ 2100 RPM 1100 lb-ft (TRUCK) 345HP @ 1800RPM 173-2889 173-2891 173-2890 173-2892 17 The monitoring system is now disabled when engine speed is zero. New torque map 435 HP 1550 LB-FT 2100/2300 RPM SDP00001-UP 365-1160 40/140 Nov10 333-1730, 375-0619, C32 EP Tier II 50HZ ACERT 446-1314 OCT13 software. Flash Part No. Replaced 263-2862,271-1394, 245-1983 REPLACED 177-5376,222-9244, 631E/3408E (1AB1640 UP) 239-4152 68 APR03 201-1689 N/A 22, 25-33 1600 RPM, HEAVY WEIGHT, LO BSFC 205-7008 8-18 Version Crank case filter factor to 25 PIR Service Replacement Reason Replaced 244-3520, C18 MEUI Marine 271-8702 19 SEP05 Service Replacement Reason 304-8425,306-9220,308-4281,313-7221,328-3918 *************************************************************************** 450 @ 1800 RPM relay is used by some installations to relay certain 173-2913 173-2915 173-2914 173-2916 17 316-1760,318-7028,320-0292,326-3606, 8. EPG 440-9726 27 JUL13 Replaced 295-6884,319-4914,330-2025, REPLACED 198-7487, 208-1298, 554HP@1800RPM 750/800/850/900 HP @ 2300 773D traction control system 184-4622 Fixed Etrim map has the intended effect. 142HP@2200RPM REPLACED 251-2230, 550HP 1850PT 2100RPM 2WS00001 & UP 270-7081 43 APR05 Flash Part No. ================================================================================ 259-8373 6 203-9230 N/A 22, 25-33 757HP/1800 RPM Replaced 227-1399,249-7370, C15 MACH-82XH LWL 434-9494 2 JUL13 487HP/2100 RPM Fix to correct Premium EIP problem with Aftercooler temperature Normal High Ambient REPLACED NA, C18 MACH 836 CMP 447-3920 5 SEP13 This is intended to prevent any Replaced 170-8092, 410 HP 1800 1YN1 UP 190-0232 301 DEC99 diagnostic is active the ECM defaults to low idle so the switch 209-9734 44 During the boot process wait for the message 245-1980 1:To change from Air Shutoff configuration to air shutoff switch detection REPLACED 228-8055,231-9261, Chip Version Reason (Still used on steel pistons) 6TS00001 & UP, 355 HP 1350/1450PT MULTI-TORQUE 5EK05767 & UP 185-1184 323 DEC99 3. Latest 273-9068 13-27, 3508 EPG 1200 RPM (A3 ECM) Certified Replaced 248-7636,251-7452, 301-5308, 775F/C27 ACERT 330-6065 5 Apr09 personality module with the 106-9184 module and repeat the flash New torque map to increase power in order to reduce ************************************************************************* BRAKESAVER Replaced 378-8239,387-5633,396-5543, C9 IND-261KW 448-4922 100 SEP13 1050 2100 26 Basic Engine Requirement 216 4NZ1-up 228-3168 10/2002 S.L. RFT injectors to set and 0.5 second to reset, From 179-4966 to 179-8320: This will stop the booting process. 450 HP 2300 6BW1 UP 227-3826 42 OCT02 above is the preferred method. If the switch wiring is not Primary Service Backup Service Reason From 142-0378 to 151-2155: changed when the new software is flashed, the low idle switch Updating electronic control models (ECMs) is vital for keeping your Cat machine in top running order. 327-4541,333-5966,334-1309,343-5766, 335-7808,341-1491, 430 HP 1550/1750LB-FT MT 2100 RPM KCB5434-UP 346-8832 83 Apr09 REPLACED 262-8568,291-8572, C32 EP LOW BSFC 60HZ ACERT 326-5981 MAY08 Replaced 256-3707,267-3419,271-7215, Replaced 271-1377,283-1184, TOP TWO GEARS ONLY MULTI-TORQUE SPEED RANGE FILE CODE DATE 254-0804,259-5558,265-3311,277-5700,295-2303, KAL07986-UP, SAP1-UP, WAX1-UP (4- wire systems only) Replaced 381-9648,432-8395, C15 MACH-D8T TTT Tier4I 422-8398 31 SEP12 Small Track Type Tractors, The following is a list of serial numbers that are not available on the fixes for the EPOS & GAR problems (reason codes 2 A & B). Low NOx files text. 186-3141 186-3141 Dyno mode Feature simplifies dyno testing of electronic engines. 1600 RPM, HEAVY WEIGHT, LO BSFC (Special) 657E/3412E (5YR212-257) (Replaces 170-8078), 305 HP 1800 2PN1 UP 190-0226 307 DEC99 This should help to reduce false high inlet air restriction Files must be installed to match the new part number injector. the parameter will show up as Load Warning Set. A part number listed under the "Service Replacement" column is REPLACED 304-4180,324-6829 II.V 2EK1 Up 400 Std 17 1019256-00 Replaced 360-0094, 375-0626, C32 EP Tier II 50HZ ACERT PSO 446-1321 144 OCT13 1136 @ 1500 RPM 17 Flash Part No. (Replaces 191-2827), 380 HP 1800/2100 9NS1 UP 191-9930 321 OCT00 D6R 266-2731 9 154-8354,150-8405, 3406E/IND INTERLOCK CODE=10 249-7271 NONE JUN04 latest 206-2531 206-2532 180-8677 180-8678 REPLACED 275-2167,276-2680, MT865/C18 MACH ACERT 305-3318 83 DEC06 1. Replacement Flash Part No. Replaced 242-1843,243-4425, KAL1-11870 w/ Field installed 241-3239 Injectors AUG08 IC 30 335-8257 REPLACED 208-5784, 500 HP 1850 LB-FT 2300 RPM 6NZ54000-UP 215-7397 143 JAN02 Latest 259-8284 259-8285 8, 3508 Propulsion Series II Marine (A3 ECM) IMO Cert 153-3021 153-3022 4 REPLACES N/A SEE REHS1385 Replaced 300-1776,307-8356,309-1847,312-4777 *************************************************************************** idle switch will continue to operate as it always has - activating *************************************************************************, 1600 RPM, HEAVY WEIGHT, LO BSFC REPLACED 263-6357,279-5262,286-9943 (Replaces 191-2821), 380/410 MT 1800 9NS1 UP 191-9935 328 OCT00 *************************************************************************** Replaced 261-1589,268-3892,274-4291, 227-9353 3126 Truck 210HP 520 lb-ft, 2200 RPM Date Code SEP02 *************************************************************************************** 266-2735 9 Flash Part No. Replaced 376-8076,393-5767,442-4769, C18 MACH-24M MG 433-6931 211 APR13 Replaced 247-1273,249-7597, 1450/1550 PT, 410 HP 1800/2100 2KS72000 UP 224-4620 67 AUG02 progress bar has reached 100% then read back checking has finished. 1. Be certain to verify that the new software strategy will not adversely effect vessel control systems that utilize this output before flashing the ECM with the new software. Fix Cool Engine Elevated Idle Added hysteresis to prevent frequent 201-1666 N/A 22, 25-33 1450/1550 PT 1800 285-6552, C18 IND-ABC1 TIER 443-0011 SEP13 Flash Part No. *************************************************************************** Flash Part No. REPLACED 200-1115, 3412E Marine A PRIME ECM 210-9633 91 JUN01 This feature requires up to date version of Cat ET. *************************************************************************, 1600 RPM, HEAVY WEIGHT, LO BSFC 576hp/1900 rpm 303-8733,307-1457,318-9487,335-7802, 850HP@1800RPM 149 but it often returns when power to the ECM is cycled. from switching gears constantly when weight is being changed. 101HP@2200RPM 2 143-9918 143-9920 143-9919 143-9921 350HP 2200 170 RFT Injectors Replaced 288-8537,297-2419 (9DF,3HS,1TJ) EMC EMC0679.bin Nov 99 Support for Oil Renewal System. 204-7778,201-4872, 215-3288,229-0429, C15/IND INTERLOCK CODE=146 215-7425 JUN03 950G implement control 187-8499 latest 236-2274 continue to occur. 310/335 HP 2100 CRJ1 UP 249-7373 10 JUN04 Until then the parameter will show up as Load Warning Set. 660 @ 1500 EPA Cert. BRAKDSAVER UP, ********* 435HP 1650 PT HIGH RPM PERFORANCE FLASH ONLY ***********, 435 HP 1650 PT 5EK01185 125-3230 15 JUN95

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